Barbecue Charcoal Line

  • Capacity:  100-3800 kg/h

  • Length:  10-12 m

  • Diameter:  1-3.6 m

  • Power:  25-150 kw

  • Warranty:  1 year

With the enhancement of the environmental protection concepts, biomass charcoal is now becoming the trending green energy. For this reason, more and more customers put it into different industries and uses. Barbecue charcoal is one of the most popular applications for the utilization of biomass charcoal. Due to the great demand of barbecue charcoal, the production line is a promising investment. Sunrise Machinery Company has much experience in charcoal production. Therefore, the company can provide you with the most professional advice and the most careful service.

What raw materials can be used as barbecue charcoal?

In order to produce barbecue charcoal, the quality of the raw material is important. Since the barbecue and its smoke have the possibility to directly contact the food and people, the safety of the raw material is something that the producers should pay attention to. In normal circumstances, the raw materials of barbecue charcoal are wood and coconut shells. Natural biomass materials are more safe for barbecue charcoal production.

Wood Raw materials

Wood Material

Wood chips are a common raw material for barbecue charcoal, usually produced by wood processing. Different kinds of wood will affect the combustion performance and the quality of carbon. Similar to wood chips, wood pellets are usually obtained from wood after crushing, compression, and other treatments, which can improve the density and burning performance of carbon.

Coconut shells

Coconut shell is a common raw material for barbecue charcoal. As a carbonization material, Coconut shell charcoal has a long burning time and stable burning, which is suitable for barbecue. The agricultural waste materials are great materials for the barbecue charcoal. The use of coconut shells as raw material for barbecue charcoal can effectively reduce the deforestation and destruction of forest resources and reduce environmental pollution. Coconut shell charcoal has high calorific value and long burning time, which can provide durable and stable fire and is suitable for barbecue.

Coconut Shell

How does the biomass materials turn into the barbecue charcoal?

The transformation from biomass materials to barbecue charcoal requires several steps to realize. According to the working principle of carbonization, there are several things that the operator should care about during charcoal production.

Before the carbonization

When the raw materials are collected, the raw materials need to go through several processes. Since barbecue charcoal usually utilizes wood and coconut shells as raw materials, the hardness, and irregularity are the first things that the operator needs to deal with. The crushing machine can help the operator process the raw materials. The dryer machine can remove moisture to improve the working efficiency.

During the carbonization

The treated biomass raw materials are put into the carbonization furnace and carbonized by high-temperature heating and anoxic combustion. In an anoxic environment, volatile substances and water in biological raw materials will be released, and the remaining solid carbon will gradually carbonize and form carbonized products. The carbonization can realize the transformation from raw materials to the charcoal product.

After the carbonization

After carbonization is completed, the carbonized products need to be cooled to reduce the temperature and prevent the overheating carbonized products from burning. Then the mill machine starts to deal with the charcoal chunks and grind the charcoal into the charcoal powder. The charcoal powder gets into the forming machine to form a uniform shape. Barbecue charcoal requires for more stable status for transport and sale.

What machines are necessary for the barbecue charcoal production line?

In the barbecue charcoal production line, several machines are necessary. The continuous machinery operation forms the final products of barbecue charcoal. Due to the different conditions of the factories, the customers may have different requirements for the machine line. Sunrise Machinery Company can provide high-quality machines for charcoal production.

The crushing machine

With the hardness and irregular shape, the crushing process is necessary. The most common crushing machine in the charcoal production line is the hammer crushing machine. The raw materials are sent to the machine, and through the rotating hammer head to the material for high-speed impact and grinding, so that the material becomes finer and more uniform. The rotation speed and impact force of the hammer head can be adjusted to adapt to different types and hardness of materials.

Carbonization furnace

The process of carbonization is the most important phase of charcoal production. The raw materials rely on the high-temperature and oxygen-deficiency environment to convert. For the barbecue charcoal, the customers can choose the suitable carbonization machine according to the capacity. The hoisting carbonization furnace and the horizontal carbonization are suitable for the small-scale charcoal production plant, and the continuous carbonization is the perfect choice for the large-scale charcoal production plant.

The forming machine

Since barbecue charcoal is directly sales to the customer, the uniform shape is important for leaving a deep impression. The forming machine is necessary for the shaping process. The normal forming machine adopts the hydraulic system to realize the shaping phase. For the barbecue charcoal industry, the status and shape should have the ability to bear the transportation and storage. Therefore, the shaping process from the shaping machine is also a step that cannot be ignored.

What is the best budget for the barbecue charcoal line?

Different Types of Charcoal

In order to set up a barbecue charcoal production line, the investment depends on the choices of the machines. Normally, the budget of the barbecue charcoal production line is between $20,000-$60,000. The price can be different due to the different parameters of the machines. The customers can choose the suitable machine according to their conditions.

Sunrise Machinery Company, the experienced machine manufacturer, can provide you with the most suitable plan. The company enjoys a good reputation among the customers. That is to say, the qualities of the machines can be guaranteed. For beginners in the barbecue charcoal production industry, a trustworthy machine supplier is very important for smooth operation. Therefore, if you are interested in our barbecue charcoal products and other charcoal production lines, please feel free to contact us. Our customer service staff can offer you the most professional advice and most caring service.